Mission-Critical Modular Fabrication

Project Overview

Yearout Mechanical's Albuquerque fabrication operation supports a large-scale modular fabrication program for mission-critical infrastructure projects throughout the United States. Working within a controlled production environment, the team fabricates, verifies, stages, prepares, and ships custom HAC rack assemblies for delivery to multiple end-user locations.

The program combines shop production, quality-focused assembly, organized staging, shipment preparation, and logistics coordination to support demanding construction schedules and repeatable delivery requirements.

The Challenge

High-volume modular fabrication requires consistency across every assembly while maintaining production flow, quality verification, documentation, staging, and shipment preparation. The program also requires coordination across multiple delivery destinations while protecting confidential client and project information.

Yearout needed an operating model that could move repetitive fabrication activities into a controlled environment and prepare completed modules for efficient field setting, alignment, connection, and final integration.

Our Solution

Yearout structured the fabrication process around four coordinated phases: fabricate, verify, stage, and deploy. Steel, piping, valves, connections, and related components are produced and assembled in the shop. Shop processes support inspection, testing, cleaning, identification, and production documentation. Completed assemblies are then organized for packaging, sequencing, shipment preparation, and delivery.

The fabrication infrastructure includes controlled shop operations, automated welding support, parallel work capability, dedicated fabrication equipment, substantial staging space, material coordination, quality verification, packaging, and logistics support.